ICS Triplex T8480 Product Documentation

Product Introduction

The ICS Triplex T8480 is a high-performance safety controller designed for critical industrial applications. It is part of the Trusted® family of products, known for their reliability and fault-tolerant architecture. The T8480 is widely used in industries where safety and uptime are paramount, such as oil & gas, power generation, and chemical processing.

The controller features a modular design, allowing for flexible configuration to meet specific system requirements. It supports redundant operation, ensuring continuous performance even in the event of a component failure. The T8480 is engineered to meet stringent safety standards, including SIL 3 and IEC 61508 certifications.

Product Advantages

1. High Reliability – Built with fault-tolerant architecture to minimize downtime.

2. Redundancy Support – Dual or triple modular redundancy options for critical applications.

3. Certified Safety Standards – Complies with SIL 3, IEC 61508, and other industry certifications.

4. Modular Design – Flexible configuration with expandable I/O modules.

5. Robust Communication – Supports multiple industrial protocols for seamless integration.

6. Long Product Lifecycle – Designed for extended operational life with backward compatibility.

Technical Specifications

Applications

The ICS Triplex T8480 is used in industries requiring high-integrity safety systems, including:

• Oil & Gas – Emergency shutdown systems (ESD), fire & gas detection.

• Power Generation – Turbine control, grid stability management.

• Chemical Processing – Safety instrumented systems (SIS).

• Rail & Transportation – Signaling and interlocking systems.

• Manufacturing – Automated safety controls for heavy machinery.

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Installation Instructions

1. Mounting – Secure the controller on a DIN rail or flat surface using provided brackets.

2. Wiring – Connect power supply (24V DC) and ensure proper grounding.

3. I/O Module Installation – Insert compatible modules into the base unit until they click into place.

4. Communication Setup – Configure network settings using the ICS Triplex configuration software.

5. Testing – Perform a self-test and verify all inputs/outputs before full operation.

6. Documentation – Keep installation records for compliance and maintenance purposes.

Frequently Asked Questions (FAQ)

Q1: What certifications does the T8480 hold?
A1: The T8480 is certified for SIL 3 (Safety Integrity Level 3) and complies with IEC 61508 standards. Optional ATEX certification is available for hazardous environments.

Q2: Can the T8480 operate in redundant configurations?
A2: Yes, it supports dual or triple modular redundancy (TMR) for high-availability applications.

Q3: What communication protocols are supported?
A3: The T8480 supports Modbus, Ethernet/IP, and Profibus for industrial networking.

Q4: What is the typical lifespan of the T8480?
A4: The controller is designed for a 15-20 year operational lifespan with proper maintenance.

Q5: Can I expand the I/O capacity of the T8480?
A5: Yes, it supports modular expansion with compatible ICS Triplex I/O modules.

Q6: Is the T8480 suitable for harsh environments?
A6: Yes, it operates in temperatures from -20°C to +70°C and is resistant to vibration and humidity.