Honeywell 51204170-250 Product Overview

The Honeywell 51204170-250 is a high-performance module designed for industrial control systems within Honeywell’s well-regarded TDC 3000 and Experion PKS series. Known for its robust build quality and outstanding reliability, this module is typically used in critical automation processes where continuous operation and precision control are paramount. It delivers seamless integration with Honeywell’s Distributed Control Systems (DCS), ensuring optimal performance in diverse industrial environments.

Engineered to meet demanding requirements, the 51204170-250 provides advanced communication capabilities, superior fault tolerance, and enhanced process optimization features. Its compact design and ease of installation make it a preferred choice for both retrofit projects and new system integrations.

Product Advantages

• High Reliability: Engineered to operate continuously in challenging industrial environments, minimizing downtime and maintenance.

• Seamless Integration: Fully compatible with Honeywell’s TDC 3000 and Experion PKS systems, ensuring smooth integration and interoperability.

• Enhanced Performance: Optimized for high-speed data transmission and accurate control feedback in real-time applications.

• User-Friendly Installation: Features a compact form factor with easy mounting options, simplifying installation procedures.

• Longevity: Built with durable industrial-grade components, providing an extended operational lifespan.

• Global Support: Backed by Honeywell’s worldwide service network, ensuring technical support and spare parts availability.

Technical Specifications

Product Applications

• Chemical Processing Plants: For controlling batch operations and continuous chemical processes.

• Oil and Gas Industry: Used in upstream, midstream, and downstream automation systems for process optimization.

• Pharmaceutical Manufacturing: Ensures precise environmental control for GMP-compliant production.

• Pulp and Paper Industry: Manages continuous processes including pulping, drying, and finishing stages.

• Power Generation: Employed in turbine control, boiler management, and auxiliary systems monitoring.

• Water Treatment Facilities: Controls filtration, chemical dosing, and wastewater management operations.

Compatible Models

• Honeywell 51199929-100

• Honeywell 51202329-202

• Honeywell 51204142-100

• Honeywell 51202329-312

• Honeywell 51202329-402

• Honeywell 51401291-100

Installation Instructions

1. Pre-Installation Check:

   • Verify that the module model number matches the intended system requirements.

   • Inspect the unit for any physical damages incurred during shipping.

2. Power Down System:

   • Ensure that the DCS system is completely powered down to prevent electrical hazards.

3. Mounting:

   • Secure the module using a DIN rail or mount it directly onto the designated panel using the predrilled holes.

   • Maintain sufficient clearance around the module for ventilation and service access.

4. Electrical Connection:

   • Connect the power supply wiring according to the module’s specifications (24V DC input).

   • Link the communication interfaces to the system network as per Honeywell’s cabling standards.

5. System Configuration:

   • Configure the module within the Honeywell DCS system using the designated setup software.

   • Perform addressing, firmware updates (if needed), and verify proper communication.

6. Testing and Commissioning:

   • Power up the system and run diagnostic checks to confirm proper installation.

   • Monitor the module’s status indicators and verify functionality within the system’s HMI.

Recommended Related Models (Same Series/Similar Functionality)

8 Popular Honeywell Models

FAQ (Frequently Asked Questions)

Q1: What system series is the Honeywell 51204170-250 compatible with?

A1: It is compatible with Honeywell’s TDC 3000 and Experion PKS series systems.

Q2: What is the input voltage requirement for the Honeywell 51204170-250?

A2: The module requires a nominal 24 V DC power supply.

Q3: How should the Honeywell 51204170-250 be installed?

A3: The module should be mounted on a DIN rail or panel mount, with all electrical connections performed according to Honeywell’s standards after system power-down.

Q4: What environments are suitable for the Honeywell 51204170-250?

A4: It is suitable for industrial environments with temperatures ranging from 0°C to +60°C and humidity levels between 5% to 95% non-condensing.

Q5: What certifications does the 51204170-250 module carry?

A5: The module is CE, UL, and CSA certified, ensuring compliance with international safety and quality standards.

Q6: Can the 51204170-250 be hot-swapped during system operation?

A6: No, the module should not be hot-swapped; the system must be powered down before replacement or installation to avoid damage.