Product Introduction – GE IC660BBS103

The GE IC660BBS103 is a high-performance Genius I/O module manufactured by GE Fanuc, designed specifically for industrial automation and process control systems. As part of the Genius I/O Block family, this unit provides robust and reliable communication between field devices and controllers in distributed control environments. It supports Block I/O functionality, integrating both analog and discrete signals into a single compact and rugged design.

The IC660BBS103 is engineered to operate in harsh industrial environments, ensuring continuous and error-free data transfer across large-scale installations. With advanced diagnostics, flexible configuration, and seamless integration with other GE automation components, this module is a preferred solution for demanding automation applications.

Product Advantages

• High Reliability: Built with industrial-grade components, ensuring stability in high-vibration and high-temperature settings.

• Flexible Configuration: Supports a range of input/output configurations, making it adaptable to multiple industrial applications.

• Advanced Diagnostics: Provides real-time status feedback and error reporting, minimizing downtime and maintenance needs.

• Compact Design: Integrates analog and discrete signals into a single module, saving space and reducing wiring complexity.

• Seamless Integration: Fully compatible with other GE Genius I/O components and programmable logic controllers (PLCs).

• Rugged Construction: Encased in a durable housing to withstand harsh factory floor conditions including dust, moisture, and extreme temperatures.

Technical Specifications

Applications

• Factory Automation Systems: Ideal for use in distributed control networks where rapid and accurate I/O processing is critical.

• Material Handling Systems: Supports precise control of motors, conveyors, and actuators.

• Power Plants: Enables robust integration with turbines, generators, and safety interlocks.

• Food and Beverage Processing: Suitable for clean-in-place systems, packaging machines, and bottling lines.

• Chemical and Petrochemical Industries: Reliable operation in hazardous and corrosive environments.

• Water Treatment Facilities: Interfaces with sensors and valves for efficient process control.

Compatible Modules and Devices

• GE IC660BPM100 (Genius Bus Controller)

• GE IC660TSD100 (Source Output Block)

• GE IC660BRD025 (Thermocouple Input Block)

• GE IC693CPU374 (GE 90-30 Series PLC CPU)

• GE IC660ELB905 (Electronic Assembly Terminal Block)

• GE IC660BSM021 (Block I/O Communication Adapter)

Installation Instructions

1. Preparation: Ensure that power to the installation area is turned off. Confirm that the module is compatible with the system’s Genius Bus configuration.

2. Mounting: Use four screws to secure the IC660BBS103 onto a clean, flat panel. Maintain adequate ventilation space around the unit.

3. Wiring: Connect the input and output devices to the terminal block using shielded twisted pair cables. Follow wiring diagrams provided in the user manual.

4. Bus Connection: Use shielded bus cable to connect the module to the Genius Bus network. Verify proper bus termination at each end.

5. Power Supply: Connect to a 24 VDC power source. Ensure current rating of power supply matches the block’s total current consumption.

6. Configuration: Use the Hand-Held Monitor or configuration software to assign block ID and configure I/O types as per the application.

7. Testing: Power up the system and observe LED indicators for diagnostics. Confirm that the block responds to I/O commands and status signals properly.

6 Related or Similar Models

8 Popular GE Automation Models

Frequently Asked Questions (FAQ)

Q1: What is the primary function of the GE IC660BBS103?
A1: The IC660BBS103 functions as a Genius I/O block designed to interface with discrete field devices such as sensors and actuators, allowing them to communicate with a central control system via Genius Bus.

Q2: Can the IC660BBS103 be used in outdoor environments?
A2: While the unit is rugged and resistant to dust and vibration, it is recommended to install it within a weatherproof enclosure when used outdoors.

Q3: How is the IC660BBS103 configured for operation?
A3: Configuration is done using a Hand-Held Monitor or PC-based software, where you can assign the block ID, define I/O types, and set diagnostic features.

Q4: Does this model support hot swapping during operation?
A4: No, the IC660BBS103 does not support hot swapping. Always power down the system before removing or installing the block.

Q5: What types of protection features are built into this I/O block?
A5: It includes overvoltage, overcurrent, and short-circuit protection to prevent damage to internal circuits and connected devices.

Q6: Is the IC660BBS103 compatible with other brands of PLCs?
A6: While optimized for GE systems, it may be integrated with third-party PLCs using Genius Bus-compatible communication interfaces.