Product Introduction – Emerson KJ3002X1-BF1 / 12P1732X082

The Emerson KJ3002X1-BF1 / 12P1732X082 is a high-performance 12-Channel Output module designed for the DeltaV Distributed Control System (DCS) platform. As part of the DeltaV system’s I/O subsystem, this module facilitates precise and reliable analog signal outputs, offering scalable integration within industrial automation environments. Its modular and hot-swappable design enhances flexibility and system uptime, making it ideal for critical control applications in sectors such as oil and gas, petrochemicals, power, and manufacturing.

This module supports a wide range of analog output devices and provides advanced diagnostics for system monitoring and maintenance. It is engineered to meet rigorous industrial standards, ensuring long-term operational stability and compatibility with other DeltaV series modules.

Product Advantages

• High Output Accuracy: Delivers stable and precise analog signals for control loops, ensuring process consistency.

• 12-Channel Density: Supports twelve individually isolated analog output channels, reducing the need for additional modules and saving space.

• Hot-Swappable Capability: Enables online replacement without system shutdown, supporting continuous operations.

• Advanced Diagnostics: Provides comprehensive fault detection, status reporting, and self-check functions to minimize downtime.

• Integration with DeltaV System: Seamless compatibility with DeltaV controllers and systems facilitates easy configuration and deployment.

• Robust Industrial Design: Built to withstand harsh industrial environments, with superior EMI/RFI protection and temperature tolerance.

Technical Specifications

Product Applications

• Oil & Gas Facilities: Used for outputting control signals to valves and actuators in upstream and downstream operations.

• Chemical & Petrochemical Plants: Delivers analog control signals to process equipment, ensuring consistent chemical dosing and flow control.

• Power Generation Stations: Interfaces with field devices like actuators, I/P converters, and other analog-driven components.

• Pharmaceutical Manufacturing: Assists in temperature, pressure, and flow regulation in automated production lines.

• Food and Beverage Processing: Ensures precise control of fluid systems and ingredient dosing systems.

• Water and Wastewater Treatment: Outputs signals to regulate pumps, valves, and chemical feed systems.

Compatible Models (System Integration)

• DeltaV Controller MD Plus

• Emerson KJ2003X1-BB1 (Power Supply)

• Emerson KJ3001X1-BB1 (Baseplate)

• Emerson KJ4010X1-BG1 (Terminal Block for AO)

• DeltaV CHARMS Baseplates and Field Termination Assemblies

• Emerson KJ3221X1-BA1 (AI Input Module for Loop Control)

Installation Instructions

1. Power Down the baseplate before installation unless hot-swap is enabled.

2. Insert Module vertically into the appropriate slot on the DeltaV baseplate until it clicks into place.

3. Tighten Retention Screws to ensure firm physical installation.

4. Connect Field Wiring to the corresponding terminal block (e.g., KJ4010X1-BG1) that supports analog output.

5. Configure in DeltaV Software by assigning channel parameters, scaling, and control signal ranges.

6. Verify Output Signals using a loop calibrator or DCS diagnostics to confirm correct operation.

7. Perform Functional Testing on all channels before system handover.

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FAQ (Frequently Asked Questions)

Q1: What type of signals does the Emerson KJ3002X1-BF1 output?
A1: The module outputs 4–20 mA analog signals used to control actuators, valves, and other analog-driven field devices.

Q2: Can I install the module while the system is powered on?
A2: Yes, the KJ3002X1-BF1 supports hot-swapping, allowing installation and replacement without powering down the system.

Q3: Is this module compatible with all DeltaV systems?
A3: It is fully compatible with DeltaV systems that use the correct baseplate (e.g., KJ3001X1-BB1) and DeltaV controller.

Q4: What is the maximum load resistance supported per channel?
A4: The module supports up to 750 ohms per channel for output loads.

Q5: Does this module include diagnostic features?
A5: Yes, it offers advanced diagnostics for output loop status, overrange conditions, and internal self-checks.

Q6: What certifications does this module have?
A6: The KJ3002X1-BF1 holds CE, CSA, ATEX, and IECEx certifications, ensuring compliance with global industrial standards.